Comprehensive Guide to Hydraulic Breaker Hammers and Spare Parts
Hydraulic breaker hammers are essential tools in heavy construction and demolition activities, offering power and efficiency in breaking rock, concrete, and other hard materials. Understanding the components and spare parts associated with hydraulic breakers is crucial for anyone involved in maintaining or operating this equipment. Below is a comprehensive overview of hydraulic breaker hammers and the various spare parts available in the market.
What is a Hydraulic Breaker Hammer?
A hydraulic breaker hammer is a powerful attachment that can be mounted on excavators, backhoes, and other heavy machinery. These hammers use hydraulic power from the host machine to deliver an intense impact force to break through tough surfaces. They are widely used in construction, mining, and demolition projects.
Key Components of Hydraulic Breaker Hammers
Understanding the key components of hydraulic breaker hammers can help in identifying the right spare parts when repairs or replacements are needed. Here are some of the primary components:
- Front Head Cylinder: This is the main body of the hammer where the impact is generated.
- Piston: The piston moves within the cylinder and delivers the impact force.
- Chisels and Bits: These are the replaceable tools that make contact with the material being broken.
- Diaphragms: Essential for maintaining hydraulic pressure within the breaker.
- Seal Kits: These kits include various seals necessary for preventing hydraulic fluid leaks.
- Accumulators: Help in storing hydraulic energy and maintaining pressure.
Spare Parts for Hydraulic Breaker Hammers
A wide range of spare parts is available to ensure the smooth operation and longevity of hydraulic breaker hammers. Here are some common spare parts:
- Chisels and Bits: Essential for various applications, available in different shapes and sizes.
- Pistons and Cylinders: Critical for the internal mechanics of the hammer.
- Seals and Diaphragms: For maintaining hydraulic integrity and preventing leaks.
- Front Covers and Back Heads: Protect the internal components from dust and debris.
- Accumulators and Nitrogen Charging Kits: Used for maintenance and performance optimization.
Where to Find Spare Parts
Several reputable suppliers offer high-quality spare parts for hydraulic breaker hammers. Here are some notable sources:
- Hammer Depot: Known for a wide selection of hydraulic hammer parts including pistons, chisels, and seal kits.
- Ecer: Offers factory-direct sales of hydraulic breaker parts from prequalified suppliers.
- Salem Hydraulics: Specializes in quality replacement parts for hydraulic hammers and breakers.
- Ironmak Machinery: Manufacturer of aftermarket hammer and drill bit spare parts for various brands.
- MTB Attachments: Provides a range of hydraulic hammers and parts backed by over 40 years of experience.
Maintenance and Care of Hydraulic Breakers
To ensure optimal performance and longevity of hydraulic breaker hammers, regular maintenance is essential. Here are some tips for proper upkeep:
- Regular Inspections: Check for wear and tear on chisels, seals, and other components.
- Hydraulic Fluid Checks: Ensure that hydraulic fluid levels are sufficient and that the fluid is clean.
- Replacement of Worn Parts: Promptly replace any worn or damaged parts to prevent further damage to the unit.
- Proper Storage: When not in use, store the breaker in a dry area to prevent rust and corrosion.
Conclusion
Hydraulic breaker hammers are indispensable tools in the construction and demolition industries. Understanding their components and the available spare parts can significantly enhance maintenance efforts and prolong the life of the equipment. With numerous suppliers offering quality parts and repair kits, operators can ensure their hydraulic breakers remain in peak condition, ready to tackle any tough job. Whether you are a contractor or a maintenance professional, investing in quality spare parts and adhering to maintenance practices will yield the best results in your projects.