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toku hydraulic breaker manual

Understanding Toku Hydraulic Breakers: Performance, Maintenance, and Specifications

Toku America, a leading manufacturer in the hydraulic breaker market, has established itself as a reputable provider of high-quality hydraulic hammers and breakers. With over 50 years of experience, Toku is committed to delivering exceptional performance and durability in its products, specifically designed for the construction and mining industries. In this article, we will explore the key aspects of Toku hydraulic breakers, focusing on the TNB series, including the TNB-08M, TNB-141LU, and TNB-6M models.

The Importance of Proper Operation and Maintenance

To maximize the performance and lifespan of Toku hydraulic breakers, it is crucial to handle, maintain, and operate them correctly. Mismanagement can lead to reduced efficiency and potential breakdowns. The TNB hydraulic breakers are designed as attachments for hydraulic excavators, making it essential for operators to familiarize themselves with both the breaker and the excavator’s manuals.

Key Maintenance Practices

  1. Regular Inspection: Operators should routinely check for wear and tear, ensuring all components are in good working order.
  2. Hydraulic Throttle Adjustment: For instance, setting the throttle position properly is vital for optimal performance. For the TNB-151LU, this involves pressing the hydraulic breaker pedal and adjusting the flow meter handle until the pressure meter indicates the correct level.
  3. Safe Dismantling Processes: When servicing, it is essential to follow the manual’s guidelines to avoid hazards associated with pressurized nitrogen gas contained within the breaker.

Specifications and Features of Toku Hydraulic Breakers

The Toku TNB series offers a range of models suitable for various applications. Each model comes with distinct specifications that cater to specific needs in the field. For example, the TNB-08M and TNB-6M models have detailed specifications covering total length, weight, and chisel diameter.

Notable Features

  • Impact Energy: Toku hydraulic breakers are engineered to deliver high impact energy, ensuring effective breaking and demolition capabilities.
  • Durability: Advanced technologies, such as accumulator-free systems, minimize the number of components, enhancing reliability and reducing maintenance costs.
  • Versatile Applications: From small quarries to large construction sites, Toku breakers effectively handle diverse tasks, including rock breaking, foundation work, and road construction.

Operating Guidelines

To properly install and operate a Toku hydraulic breaker, follow these steps:

  1. Preparation: Ensure the excavator is on flat ground, and the hydraulic hose setup is ready.
  2. Pressure Management: Before installation, relieve the internal pressure of the hydraulic oil tank and secure the joystick to prevent accidental movements.
  3. Assembly: According to the service manual, assemble the cylinder cover and side bolt rings, applying anti-seize lubricant to the threads to prevent corrosion.

Conclusion

Toku hydraulic breakers, particularly the TNB series, stand out in the market due to their robust performance and thoughtful design. By adhering to proper operation and maintenance practices, users can ensure their equipment operates at peak efficiency while minimizing downtime and repair costs. For anyone involved in construction or demolition, investing in a Toku hydraulic breaker is a step toward superior productivity and reliability.

For those seeking additional information or specific manuals, Toku America provides comprehensive resources and support for all their hydraulic breaker models.

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